We usually get this construction done in the workshop, because they have better drills and can use a UV reacting glue that makes the construction much easier. If you do not have access to a workshop, this documentation should lead you through the process.
!! Safety instruction !! !! The upper part of the air table should be screwed and the lower part only glued. In the case of malfunction with the air pressure, the lower part will break. That limits the risk of injuries.
The Airtrack should be placed on a optical table with pneumatic isolation. We have several in the Lab and use one of these. The table needs M6 taps with a distance of XXXX between the taps. If you want to have the Airtrack transportable you could use a Thorlabs optical breadboard{qty: 1, cat: part} as a base plate. This breadboard has the same depth and tap distance as our optical table. We have the Airtrack currently at a Vision IsoStation from Newport.
Follow the instruction to prepare the top and side plexiglass plates.
Follow the instruction to prepare the top and side plexiglass plates.
Before beginning any gluing work, the pieces must be degreased (with soap and water) and free of any remaining screwing or other dirt.
Follow the instruction to prepare the top and side plexiglass plates.
Follow the instruction to build the framework.
Follow the instruction to build the ball valves and insert them.
Follow the instruction to set up the air flow.
Follow the instruction to add the air table legs.